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Automation and digital product integration provider
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Automation and digital product integration provider
High-speed Dispensing Machine
Background
The application in question is a multi-station high-speed precision dispensing machine used for precise dispensing tasks in the electronics industry. It employs a line scan camera to assist in dispensing by scanning the screens of mobile phones and generate 2D graphics on the host computer. The machine utilizes a visual positioning system to enhance the accuracy of dispensing operations.
The Challenge
The customer was looking for a cost-effective, high-performance solution that could meet its need for speed, precision and acceleration while maintaining load rate within a reasonable range to maintain stability and consistency.
The Benefits
The high value FLEXEMATiC solution ensures the dispensing machine can maintain axis speed of ≥1.5m/s, axis acceleration of ≥1g and overall precision of ≤20μ/m. When operating at speed, the load rate remains within a reasonable range because torque and point current do not saturate. The follow-up error curve does not oscillate or overshoot when it reaches position to maintain consistency. The XY axis interpolation ensures that that the overall follow-up error remains within two threads throughout the process. The cost-effective solution delivers high accuracy and enhanced system performance.
The Solution
This solution utilizes an industrial computer with control cards, paired with 12 units of FV5-U Series rotary servos and 2 units of FV5-U Series direct drive servos. The motors consist of EAM Series rotary motors, with two dispensing Z-axis motors rated at 100W each, and the remaining XY axis and feeder axis motors rated at 400W each.
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High-speed Dispensing Machine
Phone: +1 959-263-9093
Email：info@flexematic.com
Add: 570 Hayden Station Rd, Unit D, Windsor, CT 06095
