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Automation and digital product integration providerFL7/8 CPU FL7/8 ANALOG MODULE FL7/8 DIGITAL MODULE FC5 CPU FC5M CPU F5 DIGITAL MODULE F5 ANALOG MODULE F5 EXPANSION BOARD F5 IoT MODULEFV5-U3 EtherCAT SERVO FV5-U3 PULSE SERVO FV5L-U3 EtherCAT SERVO FV5L-U3 PULSE SERVO FD5-U LOW VOLTAGE EtherCAT SERVO FD5-U LOW VOLTAGE PULSE SERVO FD5-R LOW VOLTAGE EtherCAT SERVO FD5-R LOW VOLTAGE PULSE SERVO23BIT MULTITURN SERVO MOTOR-40 FLANGE 23BIT MULTITURN SERVO MOTOR-60 FLANGE 23BIT MULTITURN SERVO MOTOR-80 FLANGE 23BIT MULTITURN SERVO MOTOR-110 FLANGE 23BIT MULTITURN SERVO MOTOR-130 FLANGE 23BIT MULTITURN SERVO MOTOR-180 FLANGE LOW VOLTAGE MOTOR-40 FLANGE LOW VOLTAGE MOTOR-60 FLANGE
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Automation and digital product integration provider
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Automation and digital product integration provider
Winding Machine
Background
The customer is an OEM with a winding machine, which is an automated device typically used to wind wire (e.g. copper wire) into coils. It is widely used in the manufacturing of electronic components, such as motors, transformers, and inductors.
The Challenge
The customer was looking for an industrial automation solution that delivered the required precision and speed to the winding arrangement to ensure that products are consistent without affecting output quantity.
The Benefits
FLEXEMATiC provided the customer with a solution that meets the key specification of 22 pcs/min while maintaining the stability of the system operation. The FLEXEMATiC solution was selected over rival solutions for its consistency and high performance, with the FV5 servos combined with the screw structure achieving production capacity of up to 25 pcs/min. In addition, the FLEXEMATiC IoT solution is more convenient and better meets the OEM’s equipment management and production management needs. As a whole, the project delivers enhanced equipment performance alongside cost advantages for the customer.
The Solution
FLEXEMATiC supplied the OEM with a 16-axis EtherCAT FL8-E16-D controller with FR-D1600 and FR-D0016N expansion modules, paired with 6 units of FV5-U series rotary servos. The EAM series rotary motors have power ratings of 400W and 750W, and a FS607R IoT touchscreen interface is combined with the motion control solution, providing support for tags and IoT functionalities.
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Winding Machine
Phone: +1 959-263-9093
Email：info@flexematic.com
Add: 570 Hayden Station Rd, Unit D, Windsor, CT 06095
